Glossary
Batch Picking
Tags: Glossary
An order picking method where orders are grouped into small batches, an order picker will pick all orders within the batch in one pass. Batch picking is usually associated with pickers with multi-tiered picking carts moving up and down aisles, picking batches of usually 4 to 12 orders. However, batch picking is also very common when working with automated material handling equipment such as carousels. Also, see Discrete Order Picking, Order Picking, Zone Picking.
What is Batch Picking?
Batch picking is a popular order picking method used in logistics to improve efficiency and productivity. In this method, orders are grouped into small batches, and an order picker will pick all the orders within the batch in one pass.
Batch picking is commonly associated with pickers using multi-tiered picking carts that move up and down aisles. These carts allow the picker to access multiple orders at once, reducing the time spent traveling between different locations in the warehouse. Typically, batch picking involves picking batches of around 4 to 12 orders at a time.
However, batch picking is not limited to manual picking processes. It is also widely used in conjunction with automated material handling equipment such as carousels. These automated systems can store and retrieve items efficiently, allowing for the simultaneous picking of multiple orders within a batch.
The benefits of batch picking are numerous. By grouping orders into batches, the picker can minimize the time spent on non-value-added activities like traveling and searching for items. This leads to increased productivity and order fulfillment rates. Additionally, batch picking reduces the risk of errors as the picker can focus on a specific set of orders at a time, minimizing the chances of mixing up items.
Batch picking is often compared to other order picking methods such as discrete order picking, order picking, and zone picking. Discrete order picking involves picking one order at a time, while order picking refers to picking individual items for each order. Zone picking, on the other hand, involves dividing the warehouse into zones, and each picker is responsible for picking orders within their assigned zone.
In conclusion, batch picking is an efficient order picking method that groups orders into small batches, allowing for the simultaneous picking of multiple orders. It is commonly used with multi-tiered picking carts or automated material handling equipment. By reducing travel time and focusing on a specific set of orders, batch picking improves productivity and minimizes errors in the order fulfillment process.