Pick and Pass

Tags: Glossary

Segregating your DC pick area into pick zones, where the operators perform picks only in the zones assigned to them, and the order picking container travels (is passed) from one zone to another using conveyors or pick carts, reduces the travel time for pickers.

What is Pick and Pass?

Pick and Pass: Streamlining Order Picking Efficiency

In the world of logistics, efficiency is key. Every minute saved in the order picking process can translate into significant cost savings and improved customer satisfaction. One method that has proven to be highly effective in enhancing order picking efficiency is the concept of "Pick and Pass."

Pick and Pass is a strategy that involves segregating the pick area in a distribution center (DC) into different pick zones. Each pick zone is assigned to specific operators who are responsible for picking items only within their designated zone. The order picking container, whether it be a tote or a cart, then travels from one zone to another using conveyors or pick carts, hence the term "pass."

The primary objective of implementing Pick and Pass is to reduce the travel time for pickers. By assigning operators to specific zones, they become intimately familiar with the layout and organization of their assigned area. This familiarity allows them to navigate through the zone more efficiently, resulting in reduced travel time and increased productivity.

Furthermore, the use of conveyors or pick carts to transport the order picking container from one zone to another eliminates the need for pickers to physically carry the container with them. This not only reduces physical strain on the operators but also enables them to focus solely on picking tasks, eliminating any unnecessary time spent on transporting the container.

The benefits of Pick and Pass extend beyond time savings. By assigning operators to specific zones, it becomes easier to track and measure their individual performance. This data can be used to identify areas for improvement, provide targeted training, and incentivize high-performing individuals. Additionally, the segregation of pick zones allows for better organization and inventory control, reducing the likelihood of errors and improving order accuracy.

Implementing Pick and Pass requires careful planning and consideration. The layout of the pick zones should be designed in a way that minimizes travel distance between zones and ensures a smooth flow of materials. The use of conveyors or pick carts should be optimized to accommodate the volume and nature of the items being picked. Regular monitoring and adjustments may be necessary to fine-tune the system and address any bottlenecks or inefficiencies.

In conclusion, Pick and Pass is a powerful strategy that can significantly enhance order picking efficiency in a distribution center. By segregating the pick area into zones and utilizing conveyors or pick carts to transport the order picking container, travel time for pickers is reduced, resulting in improved productivity and cost savings. With careful planning and continuous optimization, Pick and Pass can revolutionize the order picking process and contribute to the overall success of logistics operations.

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